Implementation of Six (6) Basic Lean Manufacturing Tools to Selected Companies In Calamba, Laguna

Abstract

The study aims to determine the extent of implementing, the extent of benefits achieved, and degree of seriousness on the barriers encountered of implementing the Six (6) Basic Lean Manufacturing Tools commonly used to selected companies in Calamba, Laguna. The implementation of lean principles and tools is crucial in every manufacturing companies. It will not only benefit the owner of the company but also all the people in the organization because it will help improve cost, efficiency, productivity, quality and so on. Lean is simply reducing waste from manufacturing process. There are lots of lean principles and tools that need to be considered to become successful in the implementation, it must be effort from top management down to rank and file or a commitment from everyone. The most basic lean tools will help the lean principles become successful, the 5S, Kaizen, Value Stream Mapping, Takt time, Standardized Work and Poka Yoke are very helpful to help lean implementation gain the benefits. The result of this study will be used as guide for all industries to enjoy significant benefits by investing in lean manufacturing principles. This can create greater customer loyalty to the products and services and can help them to manufacture suitable product that meet the customer’s need. Also, this study will be useful for future business owners in determining the importance of lean principles which enables the organization in meeting customer’s satisfaction and in achieving quality products and service loyalty globally. Lastly, this will serve as a guide for future studies.